TECHNICAL SPECIFICATION OF DAW TEXTURISING MACHINE

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1 EQUIPMENT Draw Texturising Machine Himson Super Set – HSS-AX3–TS
2 Main Specifications
    a. Products Polyester 30X 2 De to 300 X 2 De
    b. No. of Positions 224
c. Mechanical Speed

540 to 1100 mpm
d. Draw Ratio

Optional settings values within the above speed range.
e. Heating device Double Heater Type
f. Dimensions ( L x W x H) 

23.625 X 6.54 X 5.25 meters
3  Utility  
    a. Electrical Power

 Rated input voltage /C 415 ± 10 %
Frequency 50 HZ ± 0.5 HZ                 
Supply 3 Wires + Earth + Ground
Connected Power
Motors – 114.1KW with NFR   
Heaters –113.4KW
b. Compressed Air

Needed only while using inter lancing
jets Qty and quality of supply as per jet
Selection.

c. Air Conditioning

Room temperature 26 ° C ± 2° C
( Only recommendation )

Relative Humidity 60 – 65 %
2. Apron System

Individual sprung apron carriers for precise
yarn control
3. Yarn traverse over nip

1 FR – 12 mm
2 FR – 12 mm

NFR – 12 mm
4 Specification in Detail  
  a 1st Heater 28 Blocks of 8 positions each (Twin Track)
  Heating System Vapour Phase – High efficiency System
Rated Out put 3.2 KW / Block
Temperature Range 160 °C to 250 ° C
Length of Heater 2.0 meters
b 2nd Heater

14 Blocks of 16 positions each.
  Heating system Vapour Phase – High efficiency System
Temperature Range

140° C to 230 ° C
Rated Out put   1.7 KW / Block
Length of Heater 1.4 meters
c Cooling Zone 

224 X 2 sets / Machine
  Cooling Zone Length 1.25 meters
Type of Cooling Device

Natural air cooled tack Nitrogensed and
Ultra finished yarn contact area.
d Twisting Units 224 Twin sets / Machine
  Type Tri axial spindle – optimized geometry
Working dics

Polyurethane

54.5 Ø – 9mm thick
Dics combination

1-4-1 standard supply
Expandable 1-5-1

Guide Disc

Solid Ceramic
Driving System

Tangential Belts
e Feed System 224 sets / Machine
  1. No. of feeds

1 FR – Nip Roller (optional –Apron System)
2 FR – Apron System
NFR – Nip Roller
3 RF – Nip Roller
2. Apron System

Individually Sprung apron carriers for
precise yarn control  
f f. Take up system

224 sets /  Machine
  1. Cradle Mandrill less cradle
2. Tailing Device RH Side
3. Bi-conical Angle       3° – 9°  - 18°
4. Traverse Length 250 mm
5. Package dia 250 mm
6. Maximum Package Weight 7 Kg.
7. Take up tube    290 mm long 69 mm Ø or 57 mm Ø
8. Traverse System

Oil bath lubricated, 4 position units with
optimized cam profile
9. Traverse Speed Upto 600 double stroke per mintue
10. Package build device

Revised Axial disturber unit inverter controlled
Programmable motor units
g Oiling System 1 set / Machine
  1. Type Lick roller system with grooved rollers.
2. Oil feed 

Gravity feed with oil level control tank
h Fume Exhaust 1 set / Machine
i Yarn suction 1 set / Machine
j Yarn cutters

28 sets ( 8 cutters each )
  Type cut and hold type
k Detectors

28 sets (8 each)
  Type Non contact type
l Extra detectors at Input 28 sets (8 each)
  Type Non contact type
m Drivers 1 set
1. Driver System
1FR - 5.5 – 11.0 KW
2FR -18.5 KWx1 –  18.5 KW
NFR -  7.5 KW x 1 –   7.5 KW
3FR -  7.5 KW x 1 –   7.5 KW
WR - 11.0 KWx 1 – 11.0 KW
TU - 18.5 KW x 2 – 37.0 KW
TCR -  7.5 KW  x 1      –   7.5 KW
Suction -  7.5 KW x 1 –    7.5 KW
Fume -  2.2 KW x 2 –    4.4 KW
Other -  2.2 KW -  2.2 KW           
TOTAL   114.1 KW
  Heater    
    Primary

3.2 KW x 28 = 89.6 KW
Secondary

1.7 KW x 14 = 23.8 KW
  113.4 KW
m. Maintenance Platform 1 set / Machine
n. Creel Stand 4 set – Rotary Creel optional
o. Electric Control System 1 set / Machine